自营HCS02.1E-W0012-A-03-NNNNR91129837伺服控制器具有输入输出功能

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近小米的雷军在演讲中也有相似的表述，其实产品技术先进性，也是要为提高产品性价比服务的。客户既有对技术先进性的追求，可持续发展，又有对于生产线投入产出成本及今后使用成本的考量。面对太新的技术，却感觉成本太高；面对一些把便宜就当作性价比的产品，对于其稳定性可靠性又难以信任。在“先进技术”与“性价比”这两者之间如何做出选择？

可见“技术为本，性价比为纲”已是科技大佬们共同思考的问题。   无论是海外建厂还是国内新建生产线，生产线上设备如何考虑性价比和可靠性?中国制造的自动化设备在海外的生产线上能占多少比重?如何降低采用进口器件受涨价因素和货期因素的影响?上海精浦编码器已有多年随着设备出口欧洲的经验，也有国内参与自动化生产线建设应用的经验，那么我们的对值编码器在生产线上起什么样的作用呢?
对值编码器的加入，就可以帮助客户减少对于“可靠性”与“使用成本”的担忧。首先就从我们编码器的角度来讲，新建生产线至少有这么几点是需要考虑的：
一点、性价比

二点、调试周期

三点、可靠性

四点、工人培训

五点、后期维护的便利性
      生产线的稳定、可靠、高效，是直接影响企业效益的，近宁德时代董事长曾毓群在世界动力电池大会上也提到3点要求：“一是对研发能力提出更高的要求;二是大规模交付对制造能力提出更高的要求;三是产业纵深发展对服务能力提出更高要求。”这其中二点就是针对制造能力的，现代的工业生产已经不再是单机设备加工了，是需要整个生产过程实现完全的自动化，任何的自动化生产线无论技术先进与否，都要围绕着稳定、可靠、高效的目标去实行。

那么我们认为，生产线上的性价比应该是如下的理解   接下来以锂电生产线为例，在各类车用锂电池制造设备中，一提到制造能力的先进高效，往往会想到各种伺服电机作为执行元器件的控制系统，但是由于电池的制造工艺，在各种生产工序中并非都是由伺服电机来完成，也有部分是步进电机甚至是气缸，比如辊压就是有气缸定位的。
As ABB OmniCore? The new members of the controller family, E10 and V250XT, provide manufacturers with more possibilities to minimize downtime and improve production efficiency to meet ever-changing needs.



——Antti Matinlauri Head of Global Product Management for ABB Robotics



Both new controllers support more than 1000 hardware and software function extensions, covering areas such as programming, offline debugging and simulation, maintenance, vision, and security. In addition, by connecting to the cloud ABB Capability? Interconnected services, controllers enhance preventive maintenance and lifecycle management functions, further improving robot performance.



ABB is also OmniCore? The controller designs an open automation software for the Internet of Things gateway. The Internet of Things gateway technology enables seamless transmission of data from factory workshops, machines to machines (M2M), robots to other machines, as well as robots to sensors, MES/ERP systems, or the cloud, making true joint production possible.



In addition, both controllers support ABB's TrueMove and QuickMove motion control technology applications, providing industry-leading speed, beat time, repeat positioning accuracy, and path accuracy. This makes ABB robots run faster than other robots of the same level. Compared to the previous generation of ABB robot products, the speed of robots using the new controller will increase by 25%.



The E10 features an ultra-thin 19 inch rack design, suitable for tight space and high-density production lines, such as small parts assembly and material handling applications in the electronics industry that require a compact layout. The E10 controller can be applied to ABB SCARA robots (such as IRB 920T) and multi joint robots with loads up to 11 kg (such as IRB 1300).



OmniCore? The V250XT controller can be applied to multi joint robots with loads up to 300 kg (such as IRB 6700), providing diverse and powerful support for many applications such as electric vehicle production, automotive manufacturing, logistics, and general industry.



OmniCore? The E10 and V250XT controllers use energy-saving energy feedback technology and braking energy recovery technology, which reduces energy consumption by 20% compared to the IRC5 controllers before ABB, helping manufacturers reduce energy consumption and reduce energy costs.



The new controller can be used together with ABB teaching aids. The large 8-inch multi touch display supports standard gesture operations such as tapping, sliding, and clicking, simplifying robot programming. ABB teaching aids support a "hot plug" connection method, which can be unplugged or reconnected without interrupting operation, thereby allowing multiple robots to share, not only improving robot deployment efficiency but also minimizing costs.



The introduction of E10 and V250XT controllers is ABB OmniCore? The controller family has opened a new chapter. Currently, OmniCore? The controller series can be used with 14 robots to provide more powerful power and flexibility for robots. All OmniCore? The controllers are developed based on ABB's industry-leading RobotWare operating system, and will be further expanded to other ABB robot models in the future. More applications will be launched in 2022.




FL-NET network uses Ethernet as the physical layer and adopts a bus topology structure. It is a PLC network standard adopted in Japan. Its protocol stack is composed of UDP/IP+UDP/IP+independent cyclic communication protocol to ensure real-time communication.