自营3BHE017628R0102模块备件ABB

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3BHE017628R0102生产线的稳定、可靠、高效，是直接影响企业效益的，0近宁德时代董事长曾毓群在世界动力电池大会上也提到3点要求：“0一是对研发能力提出更高的要求;0二是大规模交付对制造能力提出更高的要求;0三是产业纵深发展对服务能力提出更高要求。”这其中0二点就是针对制造能力的，现代的工业生产已经不再是单机设备加工了，是需要整个生产过程实现完0的自动化，任何的自动化生产线无论技术先进与否，都要围绕着稳定、可靠、高效的目标去实行。

那么我们认为，生产线上的性价比应该是如下的理解   接下来以锂电生产线为例，在各类车用锂电池制造设备中，一提到制造能力的先进高效，往往会想到各种伺服电机作为执行元器件的控制系统，但是由于电池的制造工艺，在各种生产工序中并非都是由伺服电机来完成，也有部分是步进电机甚至是气缸，比如辊压就是有气缸定位的。

     在传统的伺服中，编码器是作为电机末端的传感，各个机位同步就需要接收来自编码器实时位置反馈，控制器通过工业总线或者工业以太网串联，逐个扫描位置数据，即使再快的总线和再快的PLC也会存在些许延时，这就需要专业的伺服技术人员现场调试，有时候设备使用时间久了，机械磨损损耗较大，机械磨损后定位位置发生改变，还需要专业技术人员现场调整和维护，在电池生产线大批量产能需求下，使用成本和维护成本就增加了。 在机械终端加0对值编码器，作为前端传感，位置数据直接并联输出到控制器，同步采集，无论有多少个点同时工作，也无论是采用气缸或者步进电机驱动，都可以实现不同执行器间协同工作，而且不需要繁琐的调试，只需要手动校准，把位置值写入控制器，控制器运行时读到数值输出开关点，控制机器，工作效率显著提高，更加稳定可靠，现场调试简单，且后期维护也方便这里提到开关点，有懂技术的会说用光电开关定位，但是在电池生产线上比如焊头、比如压辊是柔性的，只靠一两个开关点显然不能满足0确定位的要求，而且一旦过冲还会损坏设备，所以需要柔性的传感器方案，单圈0对值编码器就被当作“柔性电子凸轮开关”使用。 我们把单圈0对值编码器简单理解为360度里面有很多个位置开关组合，假设把360度分成360个开关点编码，控制设备(比如PLC或单片机)接收到编码，可以根据需要选择这360个位置中任意位置作为电子凸轮的输出开关点，作为“凸轮进-减速”输出和“凸轮出-复归位”输出，来控制机械装置周而复始的往复工作。  这种柔性的电子式凸轮开关0度高、重复性高、可靠性高，在多个位置上可以有多个凸轮开关点，根据需要任意位置编程输出，非常适合只需简单重复而又要求可靠的应用，就如在锂电的焊接和封装生产线上那简单重复的工序要求。

      有了0对值编码器，调试的时候只需要手动锁定几个点的位置，然后在PLC程序里面记入位置值，以后就不会再改变，编程与调试非常简单，后期使用也能保证长期可靠。 关于0对值编码器输出信号，因为大多数工控设备都会用到模拟量接口，模拟量采集模块是同时采集所有输入信号，同步性高、兼容性好，而且现场检查故障只需要一只万用表非常方便，所以4-20mA信号的模拟量信号的单圈0对值编码器具有接线简单、读数简单、调试简单、检修简单诸多优点，在0度要求不高可靠性要求极高的场合下，反而受到现场工程师们的偏好。

      由于锂电生产线空间有限，需要传感器体积小，又是连续高速焊接，一方面周边会产生较高环境温度，另一方面焊机位置靠得近，相互之间会产生较高的电磁干扰，所以对传感器提出以下更高的要求：

非接触式工作原理，耐潮湿、抗振动，高0度数字化，替代增量型编码器和电位器,助力产业升级

通过电脑端EasyPro软件可设定：4mA对应值、20mA对应值任意设定及微调，方向设定，外部置位线设定预设位置(如中点置位)，直接对应单圈角度测量，安装方便，无需找零。

0量程0对值数据调试方便,0数字化计值高线性度，信号稳定不受温度、机械影响，信号干扰零点飘移极小。

坚固的外形结构,双轴承设计,抗振动性能强,适合恶劣工况

宽电源设计,宽工作温度,多种电气保护,使用寿命长PFTL101A、PFTL101AE、PFTL101AER、PFTL101B、PFTL201、PFTL301E、PFCL201C/CD、PFCL201CE、PFEL111、PFEL112、PFEL113、PFEA111、PFCL201C、PFTL101B、PFTL101BE、PFTL101BER、PFTL201C、PFCL301E、PFTL301E、PFRL101D、PFRL101C、PFRL101B、PFRL101A、PFEA113、PFEA112、PFEA111、PFTL201CE、PFTL201D、PFTL201DE、PFVL141V、PFVL141C、PFVL141R、PXAH401、PFVA401、PFBL141B/C、PFEA101、PFVL142V、PFVL142C、PFVL142R。在世界百年未有之大变局下，新一轮科技革命和产业变革突飞猛进，0球正在经历新一轮大发展、大变革、大调整。随着数字化转型的深入以及双碳目标的逐渐明确，低碳和产业转型已然成为中国工业升级的关键词。这二者对于工业企业来说，既是挑战也是机遇。
企业如何能够实现在推动创新发展的同时，积极应对挑战，牢牢抓住发展机遇？作为数字化转型的实践者和赋能者，ABB凭借丰富的运动控制产品与数字化解决方案及服务相对接，致力于帮助中国制造企业应对数字化转型与碳排放挑战2021年的ABB中国运动控制事业部的业务总体继续保持增长趋势，业务发展的重点具体可以总结为几个关键词：低碳、数字化。我们的多个战略性项目也都有了非常好的进展。


驱动世界运转，促进节约能源是ABB运动控制事业部的使命。2021年ABB运动控制事业部推出了节能增效行动，通过进一步推广高效电机和变频器的使用，帮助客户节约能源，实现低碳发展。

数字化是ABB中国运动控制事业部的重点战略项目之一，也是一个不断学习，实践，创新和提升的征程。在发展数字化业务的道路上，我们加大数字化产品的研发力度，并发布了多款数字化产品，包括云连接助手盘、传动在线等，同时提出了云传动这一概念。我们今年还推出了一款面向各行业OEM客户的高品质定制化工业变频器柜体——ACS880-07C。它结合丰富的柜体设计经验和严格的安0标准，根据各个行业的应用特 点而设计，不仅可以更好地满足客户的定制化需求，而且还能实现更快交付。此外，ACS880-07C还标配了ABB云连接助手控制盘，加速助力客户实现数字化转型升级。

碳达峰和碳中和作为我国“十四五”时期的一项重点工作，ABB将如何利用创新能力、数字化技术推动“双碳”目标的实现？

驱动世界运转，促进节约能源是ABB运动控制事业部的使命。


我们持续创新，通过数字化赋能的变频器、高效电机和服务，不断拓展技术疆界，帮助客户提升能效及数字化转型升级、为行业和社会实现低碳未来贡献自己的力量。ABB的节能减排技术广泛应用于电力、公共事业和工业等多个0域。我们通过先进的技术来降低工业、楼宇和交通运输的能耗。

在自身运营方面，作为ABB可持续发展战略的一部分，我们致力于遵守《巴黎协定》，打造低碳社会。我们希望到2030年，在我们自己的业务和在所有运营活动中实现碳中和，发挥带头表率作用。同时，我们从2018年5月份开始启动工厂自动化及数字化项目。目前已成功实施了七个项目，实现了从单工位自动化组装到整条模块生产线自动化生产的跨越，并采用了包括数字孪生技术，视觉识别和RFID技术在内的众多先进技术，大大提高了加工质量稳定性和生产效率。

您接触的市场情况来看，哪些客户企业对减碳、零碳以及可持续的相关话题会更加关注？他们会愿意在上面投入？您如何看待工业企业减碳与自身数字化升级的关系？

各行各业的客户和企业都在越来越关注节能和低碳的相关话题，因此，他们都会愿意在上面进行投入。在目前“碳中和”、“碳达峰”的趋势下，各行各业的客户和企业都在越来越关注节能和低碳的相关话题，因此，他们都会愿意在上面进行投入。能耗和碳排放较高的企业对于减碳的紧迫感也会更强。随着人力成本的不断提升，所有企业都会对自动化、智能化、数字化越来越感兴趣。

对于用户而言，替换高效电机也需要考虑升级成本与收益的问题。您如何看待这一问题？对于您所负责的业务，将如何从多方面助力用户实现节能增效的目标？

我们相信会有越来越多的客户愿意在高效电机上进行投入。


据估算，约70％的工业电力用于为电机供电，且0球45％的电力用于驱动建筑和工业应用中的电机。另据估计，如果将尚在运行的约3 亿台工业电机替换为高能效设备，0球电力消耗将减少高达10%。

中国总体的发展已经从追求发展速度和体量转变为追求发展质量和效益。在这一趋势下，我们相信会有越来越多的客户愿意在高效电机上进行投入。我们提倡变频器和电机配套使用，因为当变频器和电机结合使用时，通常风机和泵类负载可以降低至少25%的能耗。随着数字化技术的进步，我们可以通过大数据分析，优化从变频器到负载端整条传动链的能效。
在中国，截至到2020年年底，我们已经向客户交付了超过1000万台变频器和高效电机，累计节能超过4750亿度电，相当于 减少 CO2 排放 约4.7亿吨。节省的电力相当于北京市4年的耗电量。

智能化和数字化是制造业未来的发展方向，今年以来，ABB中国运动控制事业部推出了哪些令市场眼前一亮的产品和解决方案？有哪些重点行业案例分享下？

我们已经在中国交付了1000多万台的电机和变频器，所以如何将这些设备更多地与互联网相连是我们的首要任务。
Non contact working principle, moisture resistance, vibration resistance, high-precision digitization, replacing incremental encoders and potentiometers, helping industrial upgrading



It can be set by easypro software on the computer side: 4mA corresponding value, 20mA corresponding value can be set and adjusted arbitrarily, direction can be set, external setting line can be set to preset position (such as midpoint setting), directly corresponding to single turn angle measurement, easy installation, no need to change.



The full range absolute value data debugging is convenient, the full digital count value has high linearity, the signal is stable and not affected by temperature and machinery, and the signal interference zero drift is very small.



Solid shape structure, double bearing design, strong anti vibration performance, suitable for harsh working conditions



Wide power supply design, wide operating temperature, multiple electrical protection, long service life pftl101a, pftl101ae, pftl101aer, pftl101b, pftl201, pftl301e, pfcl201c / CD, pfcl201ce, pfel111, pfel112, pfel113, pfea111, pfcl201c, pftl101b, pftl101be, pftl101ber, pftl201c, pfcl301e, pftl301e, pfrl101d, pfrl101c, pfrl101b, pfrl101a, pfea113, pfea112, pfea111, PFC tl201ce, pftl201d, pftl201de, pfvl141v PFVL141C、PFVL141R、PXAH401、PFVA401、PFBL141B/C、PFEA101、PFVL142V、PFVL142C、PFVL142R。 Under the unprecedented changes in the world in a century, a new round of scientific and technological revolution and industrial transformation are advancing by leaps and bounds, and the world is undergoing a new round of major development, reform and adjustment. With the deepening of digital transformation and the gradual clarification of the dual carbon goal, low carbon and industrial transformation have become the key words of China's industrial upgrading. These two are both challenges and opportunities for industrial enterprises.

How can enterprises actively respond to challenges and firmly seize development opportunities while promoting innovation and development? As a practitioner and enabler of digital transformation, abb, with its rich motion control products and digital solutions and services, is committed to helping Chinese manufacturing enterprises cope with the challenges of digital transformation and carbon emissions. In 2021, the overall business of ABB's China Motion Control Division continued to maintain a growth trend. The focus of business development can be summarized as several key words: low carbon and digitalization. Many of our strategic projects have also made very good progress.




Driving the world and promoting energy conservation is the mission of ABB motion control division. In 2021, ABB's Motion Control Division launched energy conservation and efficiency enhancement actions to help customers save energy and achieve low-carbon development by further promoting the use of high-efficiency motors and frequency converters.



Digitalization is one of the key strategic projects of ABB's China motion control division, and also a journey of continuous learning, practice, innovation and improvement. On the road of developing digital business, we have increased the research and development of digital products, and released a number of digital products, including cloud connection assistant disk, transmission online, etc. at the same time, we have proposed the concept of cloud transmission. This year, we also launched a high-quality customized industrial inverter cabinet - acs880-07c for OEM customers in various industries. It combines rich experience in cabinet design and strict safety standards, and is designed according to the application characteristics of various industries. It can not only better meet the customized needs of customers, but also achieve faster delivery. In addition, acs880-07c is also equipped with abb cloud connection assistant control panel as standard to accelerate the digital transformation and upgrading of customers.



Carbon peaking and carbon neutralization are a key task in China's 14th Five Year Plan period. How will ABB use its innovation ability and digital technology to promote the realization of the "double carbon" goal?



Driving the world and promoting energy conservation is the mission of ABB motion control division.




We continue to innovate, constantly expand the technological frontier through digitally enabled frequency converters, efficient motors and services, help customers improve energy efficiency and digital transformation and upgrading, and contribute to the realization of a low-carbon future for the industry and society. ABB's energy-saving and emission reduction technology is widely used in many fields such as power, public utilities and industry. We use advanced technology to reduce energy consumption in industry, buildings and transportation.



In terms of our own operations, as part of ABB's sustainable development strategy, we are committed to abiding by the Paris Agreement and building a low-carbon society. We hope to achieve carbon neutrality in our own business and all operational activities and play a leading role by 2030. At the same time, we started factory automation and digitalization projects from May 2018. At present, seven projects have been successfully implemented, achieving a leap from single station automatic assembly to automatic production of the whole module production line. Many advanced technologies, including digital twin technology, visual recognition and RFID technology, have been adopted, greatly improving the stability of processing quality and production efficiency.



From the market situation you have contacted, which customer enterprises will pay more attention to carbon reduction, zero carbon and sustainable topics? Will they be willing to invest in it? How do you view the relationship between carbon reduction and digital upgrading of industrial enterprises?



Customers and enterprises from all walks of life are paying more and more attention to energy conservation and low-carbon related topics, so they will be willing to invest in it. Under the current trend of "carbon neutrality" and "carbon peak", customers and enterprises from all walks of life are paying more and more attention to energy conservation and low-carbon related topics, so they will be willing to invest in it. Enterprises with high energy consumption and carbon emissions will also have a stronger sense of urgency to reduce carbon. With the continuous increase of human costs, all enterprises will be more and more interested in automation, intelligence and digitalization.



For users, replacement of high-efficiency motors also requires consideration of upgrade costs and benefits. How do you view this issue? For the business you are responsible for, how will you help users achieve the goal of energy conservation and efficiency improvement from many aspects?



We believe that more and more customers will be willing to invest in efficient motors.




It is estimated that about 70% of industrial power is used to power motors, and 45% of global power is used to drive motors in construction and industrial applications. It is also estimated that if about 300 million industrial motors that are still in operation are replaced with energy-efficient equipment, global power consumption will be reduced by as much as 10%.



China's overall development has changed from pursuing development speed and volume to pursuing development quality and efficiency. Under this trend, we believe that more and more customers will be willing to invest in efficient motors. We advocate that the frequency converter and the motor should be used together, because when the frequency converter and the motor are used together, the energy consumption of fans and pumps can be reduced by at least 25%. With the progress of digital technology, we can optimize the energy efficiency of the whole transmission chain from the frequency converter to the load end through big data analysis.

In China, by the end of 2020, we had delivered more than 10 million frequency converters and high-efficiency motors to customers, saving more than 475 billion kwh of electricity, equivalent to reducing CO2 emissions by about 470 million tons. The power saved is equivalent to the power consumption of Beijing in four years.



Intellectualization and digitalization are the future development direction of the manufacturing industry. Since this year, what products and solutions have ABB's China Motion Control Division introduced that have made the market shine? What are the key industry cases to share?



We have delivered more than 10 million motors and frequency converters in China, so how to connect these devices more to the Internet is our top priority.